Microbiological isolator

• The use of the microbiological isolator (pioneered by Procomac in 1996) has reduced the controlled contamination volume to a minimum.
• Critical components placed outside.
• Reduced downtime for environmental sterilization.
• 120 hours of continuous production without intermediate CIP/SIP cycles.

Use of intervention gloves and half-suits

• Enhanced safety: a physical barrier to protect the product.
• Intervention gloves and intervention suits allow access to the controlled environment without breaking the sterility.
• Introduction/extraction of tools.
• Gloves changeover.
• Bottle/cap jammings clearing.
• Damaged bottles disposal.
• User-friendly: reduced contamination risk from operators.

Angled main frame

• Angled main frame to optimise treatment fluids recovery and flushing and avoid watertraps.

Smart sensor

• Sterilizing treatment spraying pressure is checked for every nozzle at every turn of the sterilizer carrousel.
• Each nozzle is individually checked.
• Control Software to monitor treatment and warn in case of malfunctioning of a single nozzle.
• Nozzles can be substituted using the intervention gloves, without breaking the sterility of the sterilizing and rinsing environment.
• Backup nozzles are hosted inside the sterilizing and rinsing environments.
• No CIP cycle required after intervention.