This system was developed thanks to the extensive experience gained through
the food industry and the collaboration with the company Heineken ( project
Sunshine).
Ventilo is a range of drying systems, for
bottles and jars made of either glass or plastic material ( PET/HDPE), capable
of removing drops of water from the body, the neck and the cap of the
container.
This is the ideal solution for all those applications that need
an extremely accurate drying, such as on the container's body in case of lable
application or below the container's cap /crown cap to avoid any rust
formation. The production speed can reach 60.000 bph on small formats.
The
machine has a compact structure and due to its reduced dimension, it can be
easily placed within existing lines . The system can be composed of one or two
modules depending on the production needs. Every module can dry the area of the
cap, the area below the cap and the area of neck of the bottle, or the body of
the bottle. The module which dries the cap and neck areas encloses adjustable
air knives divided in groups:
- the first (one knife) in the upper section with height adjustment to blow
on the cap;
- the second (two knives) with height, rotation and inclination adjustment on
one axis, which takes any water drops away from the area below the cap;
- the third (two knives), with height, width, rotation.
Inside of the module which dries the bottle body, there is a group of two
knives with height, width, rotation and inclination adjustment on one axis.
The adjustable system allows the air knives to work between 5 mm and 10 mm
from the bottle; this is achieves very high performances in terms of dryness
result.
The height and width adjustment systems are manual (handwheels) and
complete with position indicators. Thereby it is possible to conduct quick,
precise and easily repeatable size change-overs.
On the lower section
of the structure there is a drip tray with a central hole to collect all the
water drops blown away from the bottles and to prevent major water dripping on
the floor.
The internal upper part of the structure is inclined to prevent
drops from falling back on the bottles.
The machine is powered directly by
the line electrical cabinet, but if requested can be equipped with an
independent electrical cabinet
The Ventilo range was designed to respond to
customer requirements with a large availability of different models: the
version S is entirely covered in a sound absorbing material and with the
blowing section mounted on the upper part of the structure, the version SE with
the blowing section mounted below the conveyor to avoid damaging it.
Among the references 12 machines installed at Heineken
facilities, other machines installed at Davide Campari Spa in
Milan, in the Tuborg plant based in Romania, at
Granarolo dairy industry based in Pasturago (MI).
(05/16/2007)